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Visual inspection inside bustle main of blast furnaces

We are seeking high-temperature visual inspection solutions to detect refractory damage, cracks and material build-up inside blast furnace blowstock and bustle main during shutdowns at temperatures of ~800-1000°C.

  commensurate

 
Reward money is paid in exchange of legally acquiring the solution, implementing it to solve the problem and meeting the success criteria. Milestones for paying the reward money would depend upon the complexity of challenge and maturity of the proposed solution, which would be discussed with the solver as soon as the proposed solution is selected by us.

  28 Jan 2027

  |  90 Day(s) Left
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Challenge details:

The bustle main is a refractory-lined pipe, ~2 m in diameter, that distributes high-temperature air at ~1200°C from the stoves to multiple blowstocks around the blast furnace. Internal inspection of the blowpipe for detecting refractory damage, buildup of material, cracks etc. is crucial for safe operations. During shutdowns, blowpipes and tuyeres of blowstocks are replaced providing an access port ~200 mm diameter at the gooseneck region of the blowstock. The temperature of internal refractories of the blowstock can be ~800-1000°C even during shutdowns.

We are seeking high-temperature-capable visual inspection solutions, that can be inserted through these openings and can extended up to the bustle main. The distance from the blowstock opening to the bustle main can be up to 3 m. The solution should provide sufficient reach and manoeuvrability to inspect the internal circumference of the blowstock.

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